Release time:2023-12-08 14:41:18 Hits: Current position: Home > News
This article mainly introduces:
The Philippines hydraulic cylinder,steel mill cylinder manufacturer,steel mill cylinder(The Philippines steel mill cylinder,produced by Hengyu Group)
steel mill cylinder are widely used in The Philippines,because of high work efficiency,long service life,smooth movement.So our company has designed steel mill cylinder for customers from The Philippines.
In order to ensure the service life of the steel mill cylinder, the hydraulic system must be set up effective filtration to prevent pollution, the cleanliness of the oil should meet the ISO4406 standard, and the quality of the filtration should also meet the corresponding standards in ISO. The grade requirements of the filter are performed according to the actual working conditions of the system, but the minimum requirements are not less than 19/15 in ISO4406, that is, 24μ (β10≥75) in ISO4572.
steel mill cylinder piston sealing is best to use Yx ring, polyurethane and polytetrafluoroethylene sealing material combination, can significantly improve the sealing performance: (I), reduce friction resistance, no crawling phenomenon; (ii) Have good dynamic and static sealing, wear resistance, long service life; (iii) The installation groove is simple, and the disassembly is simple.
What kind of process is used in the steel mill cylinder to make high-quality steel mill cylinder products: the body is the main component of the steel mill cylinder, mining single pillar, hydraulic support, gun tube and other products, and its processing quality directly affects the life and reliability of the entire product. Body processing requirements are high, the internal surface roughness requirements are Ra0.4 ~ 0.8&um, the coaxiality, wear resistance requirements are strict. The basic feature of body is deep hole processing, which has always troubled the processing personnel. The steel mill cylinder products of our company mainly use rolling processing, because the surface layer has surface residual compressive stress, which helps to close the surface micro-cracks and hinder the expansion of erosion. Thus, the corrosion resistance of the surface can be improved, and the fatigue crack can be delayed or expanded, and the fatigue strength of the body can be improved. The correct rolling process of the steel mill cylinder block: broaching block - fine boring block - grinding block. The rolling method is: broaching block - fine boring block - rolling block, the process is 3 parts, but the time is compared: grinding 1 meter of the block is about 1-2 days, rolling 1 meter of the block is about 10-30 minutes. Input comparison: grinding machine or quilting machine (tens of thousands - millions), rolling knife (ten thousand - tens of thousands). After rolling, the surface roughness of the hole decreases from RA3.2-6.3um before rolling to RA0.4-0.8&um, the surface hardness of the hole increases by about 30%, and the fatigue strength of the inner surface of the steel mill cylinder increases by 25%. If the service life of the steel mill cylinder is only considered, it is increased by 2 to 3 times, and the efficiency of the boring and rolling process is about 3 times higher than that of the grinding process. steel mill cylinder misoperation or operation failure may be caused by the following reasons, you can start from these aspects of the investigation: (1) spool stuck or valve hole blocked. When the spool of the flow valve or direction valve is stuck or the valve hole is blocked, the steel mill cylinder is prone to misoperation or operation failure. At this time, the contamination of the oil should be checked; Check whether dirt or colloidal deposits are stuck in the spool or blocking the valve hole; Check the wear of the valve body, clean and replace the system filter, clean the fuel tank, and replace the hydraulic medium. (2) The piston rod and steel mill cylinder are stuck or the steel mill cylinder is blocked. At this time, no matter how to manipulate, the steel mill cylinder does not move or moves very little. At this time, check whether the piston and piston rod seal is too tight, whether it enters the dirt and gum deposits: whether the shaft line of the piston rod and the steel mill cylinder is in the center, whether the wearing parts and seals are invalid, and whether the load is too large.
The coordination of the sliding parts of the steel mill cylinder itself should not be too tight, the sealing friction force should not be too large, and H8 / f8 coordination should be selected between the piston rod and the guide sleeve; Check whether the size of the sealing ring is processed strictly according to the standard; If the V-shaped sealing ring is used, the sealing friction should be adjusted to a moderate degree.
How to calculate hydraulic cylinder flow?
Effective area of the cylinder x stroke = volume usually in liters. Volume/estimated total travel time (converted to minutes) = oil flow rate.
What size of hydraulic cylinder is needed for 200 tons pressure? The pressure of the cylinder at work is determined by the load, and the pressure of the physical force is equal to the force divided by the area of action (that is, P=F/S). If you want to calculate the output force of the cylinder, you can calculate by the formula: Set the radius of the piston (that is, the cylinder) is R (unit mm) the radius of the piston rod is r (unit mm) the pressure level P (unit MPa) when working, then the thrust of the cylinder F push =3.14*R*R*P (unit N) the pull of the cylinder F pull =3.14* (R* R-R *R) *P (unit N) 100 tons of the cylinder, System pressure 16Mpa.