Release time:2023-11-12 14:24:19 Hits: Current position: Home > News
This article mainly introduces:
Peru hydraulic cylinder,supporting cylinder manufacturer,supporting cylinder(Peru supporting cylinder,produced by Hengyu Hydraulic Co., Ltd)
supporting cylinder are widely used in Peru,because of long service life,smooth movement,high work efficiency.So our company has designed supporting cylinder for customers from Peru.
What kind of process is used in the supporting cylinder to make high-quality supporting cylinder products: the body is the main component of the supporting cylinder, mining single pillar, hydraulic support, gun tube and other products, and its processing quality directly affects the life and reliability of the entire product. Body processing requirements are high, the internal surface roughness requirements are Ra0.4 ~ 0.8&um, the coaxiality, wear resistance requirements are strict. The basic feature of body is deep hole processing, which has always troubled the processing personnel. The supporting cylinder products of our company mainly use rolling processing, because the surface layer has surface residual compressive stress, which helps to close the surface micro-cracks and hinder the expansion of erosion. Thus, the corrosion resistance of the surface can be improved, and the fatigue crack can be delayed or expanded, and the fatigue strength of the body can be improved. The correct rolling process of the supporting cylinder block: broaching block - fine boring block - grinding block. The rolling method is: broaching block - fine boring block - rolling block, the process is 3 parts, but the time is compared: grinding 1 meter of the block is about 1-2 days, rolling 1 meter of the block is about 10-30 minutes. Input comparison: grinding machine or quilting machine (tens of thousands - millions), rolling knife (ten thousand - tens of thousands). After rolling, the surface roughness of the hole decreases from RA3.2-6.3um before rolling to RA0.4-0.8&um, the surface hardness of the hole increases by about 30%, and the fatigue strength of the inner surface of the supporting cylinder increases by 25%. If the service life of the supporting cylinder is only considered, it is increased by 2 to 3 times, and the efficiency of the boring and rolling process is about 3 times higher than that of the grinding process. supporting cylinder misoperation or operation failure may be caused by the following reasons, you can start from these aspects of the investigation: (1) spool stuck or valve hole blocked. When the spool of the flow valve or direction valve is stuck or the valve hole is blocked, the supporting cylinder is prone to misoperation or operation failure. At this time, the contamination of the oil should be checked; Check whether dirt or colloidal deposits are stuck in the spool or blocking the valve hole; Check the wear of the valve body, clean and replace the system filter, clean the fuel tank, and replace the hydraulic medium. (2) The piston rod and supporting cylinder are stuck or the supporting cylinder is blocked. At this time, no matter how to manipulate, the supporting cylinder does not move or moves very little. At this time, check whether the piston and piston rod seal is too tight, whether it enters the dirt and gum deposits: whether the shaft line of the piston rod and the supporting cylinder is in the center, whether the wearing parts and seals are invalid, and whether the load is too large.
supporting cylinder piston sealing is best to use Yx ring, polyurethane and polytetrafluoroethylene sealing material combination, can significantly improve the sealing performance: (I), reduce friction resistance, no crawling phenomenon; (ii) Have good dynamic and static sealing, wear resistance, long service life; (iii) The installation groove is simple, and the disassembly is simple.
When the control pressure of the hydraulic system is too low, the supporting cylinder will appear wrong or no action, because the throttle resistance in the control pipeline may be too large, the flow valve is improperly adjusted, the control pressure is inappropriate, and the pressure source is interfered with. At this time, check the control pressure source to ensure that the pressure is adjusted to the specified value of the system.
Disassembly supporting cylinder: When disassembly supporting cylinder, strictly prevent damage to the screw thread at the top of the piston rod, the screw thread of the supporting cylinder head and the surface of the piston rod. It should also be noted that the piston cannot be played out from the supporting cylinder.
How to distinguish the size of hydraulic cylinder cavity?
The hydraulic cylinder has a rod cavity and a rodless cavity. The rod cavity is the cavity that the piston rod extends out. The rod cavity is of course small due to the existence of the piston rod. That's just relative.
How to judge the leakage in the cylinder?
Common judgment method: In the production site, people make full use of watching, listening, smelling, touching and other sensory ways, by observing that the cylinder can not move or delay the action or feel the oil temperature change, vibration and noise, etc., and then judge whether the cylinder has internal leakage according to experience. Another method commonly used in the field is to extend the cylinder in place to ensure that the cylinder does not have any load and will not retract (to prevent the cylinder from internal leakage accidents), turn off the machine, and then remove the tubing with the rod cavity, and then press the switch that pulls out the cylinder (do not press the wrong switch). If the oil nozzle with the rod cavity drains the cylinder internally, If there's no oil coming out, you have to think about something else going wrong.