Release time:2023-11-18 17:15:39 Hits: Current position: Home > News
This article mainly introduces:
Canada hydraulic cylinder,supporting cylinder manufacturer,supporting cylinder(Canada supporting cylinder,produced by Hengyu Hydraulic Co., Ltd)
supporting cylinder are widely used in Canada,because of smooth movement,high work efficiency,excellent fatigue and impact resistance.So our company has designed supporting cylinder for customers from Canada.
Repair method of small range wear of oil supporting cylinder: 1. Use oxygen-acetylene flame to bake the scratched part (master the temperature, avoid surface annealing), bake the oil on the metal surface all the year round until no sparks splash; 2. The scratched part is treated with an Angle grinder, the grinding depth is more than 1 mm, and the groove is polished along the guide rail, preferably a dovetail groove. Scratch both ends of the drilling deeper, change the force situation; 3. Clean the surface with absorbent cotton dipped in acetone or anhydrous ethanol.
What kind of process is used in the supporting cylinder to make high-quality supporting cylinder products: the body is the main component of the supporting cylinder, mining single pillar, hydraulic support, gun tube and other products, and its processing quality directly affects the life and reliability of the entire product. Body processing requirements are high, the internal surface roughness requirements are Ra0.4 ~ 0.8&um, the coaxiality, wear resistance requirements are strict. The basic feature of body is deep hole processing, which has always troubled the processing personnel. The supporting cylinder products of our company mainly use rolling processing, because the surface layer has surface residual compressive stress, which helps to close the surface micro-cracks and hinder the expansion of erosion. Thus, the corrosion resistance of the surface can be improved, and the fatigue crack can be delayed or expanded, and the fatigue strength of the body can be improved. The correct rolling process of the supporting cylinder block: broaching block - fine boring block - grinding block. The rolling method is: broaching block - fine boring block - rolling block, the process is 3 parts, but the time is compared: grinding 1 meter of the block is about 1-2 days, rolling 1 meter of the block is about 10-30 minutes. Input comparison: grinding machine or quilting machine (tens of thousands - millions), rolling knife (ten thousand - tens of thousands). After rolling, the surface roughness of the hole decreases from RA3.2-6.3um before rolling to RA0.4-0.8&um, the surface hardness of the hole increases by about 30%, and the fatigue strength of the inner surface of the supporting cylinder increases by 25%. If the service life of the supporting cylinder is only considered, it is increased by 2 to 3 times, and the efficiency of the boring and rolling process is about 3 times higher than that of the grinding process. supporting cylinder misoperation or operation failure may be caused by the following reasons, you can start from these aspects of the investigation: (1) spool stuck or valve hole blocked. When the spool of the flow valve or direction valve is stuck or the valve hole is blocked, the supporting cylinder is prone to misoperation or operation failure. At this time, the contamination of the oil should be checked; Check whether dirt or colloidal deposits are stuck in the spool or blocking the valve hole; Check the wear of the valve body, clean and replace the system filter, clean the fuel tank, and replace the hydraulic medium. (2) The piston rod and supporting cylinder are stuck or the supporting cylinder is blocked. At this time, no matter how to manipulate, the supporting cylinder does not move or moves very little. At this time, check whether the piston and piston rod seal is too tight, whether it enters the dirt and gum deposits: whether the shaft line of the piston rod and the supporting cylinder is in the center, whether the wearing parts and seals are invalid, and whether the load is too large.
The pressure of the sliding surface of the supporting cylinder piston is too large, resulting in sintering. The piston tilts due to the weight of the piston rod, resulting in the phenomenon of non-stiffness, or the pressure of the sliding surface of the piston rises due to the action of the transverse load, which will cause sintering. In the design of the supporting cylinder must study its working conditions, the length of the piston and bushing and the size of the clearance must be fully paid attention to.
When the supporting cylinder is installed, the piston and the supporting cylinder head and other parts have large mass, large size and large inertia, even if there is a lifting equipment auxiliary installation, because the specified clearance is small, no matter how hard it will be put into, therefore, the end of the piston or the supporting cylinder head boss is easy to cause scars when it hits the inner surface of the supporting cylinder wall. The solution to this problem: for a large number of small products, the use of autocratic assembly oriented tools during installation; For heavy, thick and large large and medium-sized supporting cylinders, only careful and careful operation can be avoided.
How to select the 2.5T bearing cylinder and hydraulic pump?
2,5 ton load is not heavy, you can use the rated pressure of 16 mpa gear pump, neither waste nor save cost, load/pressure = cylinder diameter, preset pressure of 8 mpa, 2500 (kg) /80 (bar) =31.25 square centimeters, in the open =63 mm, cylinder diameter can be selected 63 mm, stroke according to the situation, Hydraulic pump select gear pump, if there is a speed requirement, in order to calculate the displacement, the motor power also needs to determine the displacement of the pump to calculate.
How does the one-way solenoid valve control the hydraulic cylinder circuit?
If your cylinder is single-acting, you can use a one-way solenoid valve, such as some lifting platform hydraulic cylinder, the support valve used is one-way (two-position tee), that is, the cylinder extends out by the oil pressure top, the cylinder retracted by its own weight.