This article mainly introduces:

Sri Lanka hydraulic cylinder,double rod cylinder manufacturer,double rod cylinder

(Sri Lanka double rod cylinder,produced by Hengyu Hydraulic Cylinder Factory）

double rod cylinder are widely used in Sri Lanka，because of smooth movement，high work efficiency，excellent fatigue and impact resistance.So our company has designed double rod cylinder for customers from Sri Lanka.

Introduction to double rod cylinder:

The scar on the sliding surface of the double rod cylinder piston will transfer with use. Before the piston is installed, there are scars on its sliding surface, which are installed intact and untreated, and these scars will in turn scratch the inner surface of the double rod cylinder wall. Therefore, before installation, these scars must be fully repaired.

What kind of process is used in the double rod cylinder to make high-quality double rod cylinder products: the body is the main component of the double rod cylinder, mining single pillar, hydraulic support, gun tube and other products, and its processing quality directly affects the life and reliability of the entire product. Body processing requirements are high, the internal surface roughness requirements are Ra0.4 ~ 0.8&um, the coaxiality, wear resistance requirements are strict. The basic feature of body is deep hole processing, which has always troubled the processing personnel. The double rod cylinder products of our company mainly use rolling processing, because the surface layer has surface residual compressive stress, which helps to close the surface micro-cracks and hinder the expansion of erosion. Thus, the corrosion resistance of the surface can be improved, and the fatigue crack can be delayed or expanded, and the fatigue strength of the body can be improved. The correct rolling process of the double rod cylinder block: broaching block - fine boring block - grinding block. The rolling method is: broaching block - fine boring block - rolling block, the process is 3 parts, but the time is compared: grinding 1 meter of the block is about 1-2 days, rolling 1 meter of the block is about 10-30 minutes. Input comparison: grinding machine or quilting machine (tens of thousands - millions), rolling knife (ten thousand - tens of thousands). After rolling, the surface roughness of the hole decreases from RA3.2-6.3um before rolling to RA0.4-0.8&um, the surface hardness of the hole increases by about 30%, and the fatigue strength of the inner surface of the double rod cylinder increases by 25%. If the service life of the double rod cylinder is only considered, it is increased by 2 to 3 times, and the efficiency of the boring and rolling process is about 3 times higher than that of the grinding process. double rod cylinder misoperation or operation failure may be caused by the following reasons, you can start from these aspects of the investigation: (1) spool stuck or valve hole blocked. When the spool of the flow valve or direction valve is stuck or the valve hole is blocked, the double rod cylinder is prone to misoperation or operation failure. At this time, the contamination of the oil should be checked; Check whether dirt or colloidal deposits are stuck in the spool or blocking the valve hole; Check the wear of the valve body, clean and replace the system filter, clean the fuel tank, and replace the hydraulic medium. (2) The piston rod and double rod cylinder are stuck or the double rod cylinder is blocked. At this time, no matter how to manipulate, the double rod cylinder does not move or moves very little. At this time, check whether the piston and piston rod seal is too tight, whether it enters the dirt and gum deposits: whether the shaft line of the piston rod and the double rod cylinder is in the center, whether the wearing parts and seals are invalid, and whether the load is too large.

Before the double rod cylinder is removed, the system should be unloaded, the loop pressure is zero, the oil source should be cut off, and the oil port should be blocked after the oil port distribution pipe is loosened.

How to determine the working pressure of the double rod cylinder: The pressure depends on the load size (i.e., F) and the type of equipment. The limitations of assembly space, economic conditions and component availability of the actuator should also be considered. In the case of a certain load, it is necessary to increase the structural size of the actuator if the working pressure is low, for some equipment, the size may be limited, and it is not economical from the point of view of material consumption; On the contrary, if the pressure selection is too high, the material, sealing and manufacturing accuracy of the pump, double rod cylinder, valve and other components are also required to be high, which will inevitably increase the cost of equipment. In general, for equipment with a fixed size that is not too limited, the pressure can be selected lower, and the walking machinery should be selected higher.

Answers to some questions about double rod cylinder:

What are the cylinder manufacturing processes?
Hydraulic cylinder processing process: 1, cylinder: a, material preparation (seamless steel pipe) → inspection (material certificate, etc.) → tempering (outsourcing: Some parts) → car (car round, shelf mouth, boring, flange stop, etc.) → tempered hardness test → welding (welded pipe joint base, flange and other accessories) → boring or honing (rough boring, fine boring, rolling) → car (hole slot or internal and external thread) → fitter (drilling) → inspection → rust prevention storage b, material preparation (forgings) → inspection (material certificate, inspection, etc.) → welding (blank butt welding) → welding inspection → car (rough car) → quality control (outsourcing: some parts) → car (car round, shelf mouth, boring stop, flange stop, etc.)

Why hydraulic cylinder load can not rise?
The hydraulic cylinder does not top up indicates that the pressure of the working chamber of the hydraulic cylinder is insufficient, and the following circumstances can lead to insufficient pressure: 1) The relief valve of the hydraulic system cannot establish pressure, elimination method: check whether the pressure setting screw of the relief valve is screwed to the appropriate position. If it is an electromagnetic relief valve, please check the power-on condition. 2) The hydraulic system pipeline is connected incorrectly, when P and T are connected, this must be checked and excluded; 3) Excessive leakage in the hydraulic cylinder, resulting in (only for double-acting cylinders); 3) No hydraulic oil into the working chamber of the hydraulic cylinder, elimination method: first disassemble the hydraulic pipe connecting the reversing valve and the hydraulic cylinder, and then control the reversing valve, and observe whether there is hydraulic oil flowing out of the reversing valve.