Release time:2023-11-12 15:31:40 Hits: Current position: Home > News
This article mainly introduces:
Japan hydraulic cylinder,brick machine hydraulic cylinder manufacturer,brick machine hydraulic cylinder(Japan brick machine hydraulic cylinder,produced by Hengyu Hydraulic Cylinder Factory)
brick machine hydraulic cylinder are widely used in Japan,because of no need for deceleration device,long service life,smooth movement.So our company has designed brick machine hydraulic cylinder for customers from Japan.
What kind of process is used in the brick machine hydraulic cylinder to make high-quality brick machine hydraulic cylinder products: the body is the main component of the brick machine hydraulic cylinder, mining single pillar, hydraulic support, gun tube and other products, and its processing quality directly affects the life and reliability of the entire product. Body processing requirements are high, the internal surface roughness requirements are Ra0.4 ~ 0.8&um, the coaxiality, wear resistance requirements are strict. The basic feature of body is deep hole processing, which has always troubled the processing personnel. The brick machine hydraulic cylinder products of our company mainly use rolling processing, because the surface layer has surface residual compressive stress, which helps to close the surface micro-cracks and hinder the expansion of erosion. Thus, the corrosion resistance of the surface can be improved, and the fatigue crack can be delayed or expanded, and the fatigue strength of the body can be improved. The correct rolling process of the brick machine hydraulic cylinder block: broaching block - fine boring block - grinding block. The rolling method is: broaching block - fine boring block - rolling block, the process is 3 parts, but the time is compared: grinding 1 meter of the block is about 1-2 days, rolling 1 meter of the block is about 10-30 minutes. Input comparison: grinding machine or quilting machine (tens of thousands - millions), rolling knife (ten thousand - tens of thousands). After rolling, the surface roughness of the hole decreases from RA3.2-6.3um before rolling to RA0.4-0.8&um, the surface hardness of the hole increases by about 30%, and the fatigue strength of the inner surface of the brick machine hydraulic cylinder increases by 25%. If the service life of the brick machine hydraulic cylinder is only considered, it is increased by 2 to 3 times, and the efficiency of the boring and rolling process is about 3 times higher than that of the grinding process. brick machine hydraulic cylinder misoperation or operation failure may be caused by the following reasons, you can start from these aspects of the investigation: (1) spool stuck or valve hole blocked. When the spool of the flow valve or direction valve is stuck or the valve hole is blocked, the brick machine hydraulic cylinder is prone to misoperation or operation failure. At this time, the contamination of the oil should be checked; Check whether dirt or colloidal deposits are stuck in the spool or blocking the valve hole; Check the wear of the valve body, clean and replace the system filter, clean the fuel tank, and replace the hydraulic medium. (2) The piston rod and brick machine hydraulic cylinder are stuck or the brick machine hydraulic cylinder is blocked. At this time, no matter how to manipulate, the brick machine hydraulic cylinder does not move or moves very little. At this time, check whether the piston and piston rod seal is too tight, whether it enters the dirt and gum deposits: whether the shaft line of the piston rod and the brick machine hydraulic cylinder is in the center, whether the wearing parts and seals are invalid, and whether the load is too large.
The brick machine hydraulic cylinder is a hydraulic actuator that converts hydraulic energy into mechanical energy and does linear reciprocating motion (or swinging motion). It is simple in structure and reliable in operation. When it is used to achieve reciprocating movement, the deceleration device can be eliminated, and there is no transmission gap, and the movement is smooth, so it is widely used in various mechanical hydraulic systems. The output force of the brick machine hydraulic cylinder is proportional to the effective area of the piston and the pressure difference between the two sides; The brick machine hydraulic cylinder is basically composed of brick machine hydraulic cylinder and brick machine hydraulic cylinder head, piston and piston rod, sealing device, buffer device and exhaust device. Buffer device and exhaust device depending on the specific application, other devices are essential.
There are some honeycomb holes in the inner wall of the brick machine hydraulic cylinder, piston or piston rod surface. How is this formed? When we repair the brick machine hydraulic cylinder, we can see that there are some honeycomb holes on the inner wall of the brick machine hydraulic cylinder, the piston or the piston rod surface, which are caused by cavitation. Therefore, the cavitation of the brick machine hydraulic cylinder is targeted to prevent. Is very necessary.
brick machine hydraulic cylinder head explanation: low pressure castings, medium and low pressure with HT300 gray iron, medium and high pressure with 35, 45 steel. When the brick machine hydraulic cylinder head itself is the guide sleeve of the piston rod, the brick machine hydraulic cylinder head is best cast iron. At the same time, brass, bronze or other wear-resistant materials should be fused on the guide surface. If the guide sleeve is pressed into the brick machine hydraulic cylinder head, the guide sleeve shall be wear-resistant cast iron, bronze or brass.
How to calculate the hydraulic cylinder pressure? How much pressure can put up how much weight?
If you want to calculate the pressure of the cylinder, you must know the inner diameter of the cylinder, if the piston rod is needed to lift the weight, it should be: cylinder (no piston rod end) pressure = load (4000N) ÷{(PI /4)X the square of the cylinder diameter (mm) ", it has nothing to do with the piston rod diameter, the rod diameter of the piston rod is only related to the stability of the cylinder. The pressure inside the cylinder should be p=F/S=400×10/(3.14×(0.5×25)×(0.5×25))=8.15MPa which means that you need to provide at least that much pressure to complete the operation.
What are the reasons why the hydraulic cylinder action is slower than normal?
There are many factors that cause this problem. First, measure the pressure of the main system to see whether the pressure of the main system under the pressure state is consistent with the initial setting. Before measuring the pressure, it is best to check the hydraulic oil and suction oil filter and replace or clean it. Second, check the main relief valve of the reversing control multiway valve to see if there is damage or foreign matter blocking, and clean it. If your pump is a gear pump, the problem should generally be small. Second, look at traffic. There is no leakage in the cylinder, leakage in the reversing valve spool and so on.